Sneaky Capacitor Failure

I have witnessed a lot of electrolytic capacitor failures. Most of these failures have occurred from improper wiring polarity or a significant over voltage condition. They generally involve an explosive emptying of the capacitor shell. These failures usually leave a smoking husk of a component and a spray of foil bits, dielectric insulation, and liquid electrolyte spewed across the circuit, chassis, and sometimes, the test technician. But recently I came across a much different failure. One which seemed to be specially concocted to sneak by without notice.

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Talking Substitutions

This topic comes up a lot! Someone will email me with, “I want to build {insert project here} from your web site. But…”. Sometimes it’s just that part availability varies. Sometimes people want to use parts on hand which are slightly different. Sometimes people want to substitute tubes, transformers, or whole assemblies. And sometimes people want to actually change the topology! So at what point is the amp being built no longer the design on my website?

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Can We Talk?

I know it’s been a while since my last post. Things have been a little hectic for my family this summer. Hopefully I’ll be able to get back to more regular posting in a few of weeks.

But that’s not what I want to talk about. I want to talk about the major changes currently taking place in the US economy and our supply chains, and some things we as hobbyists can do to help protect ourselves from problems.

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The Color Preamp is Fully Assembled

I had thought that the coupling capacitors I ordered on Tuesday would not arrive until this Saturday. However, the gods of DIY decided to smile down upon me and the capacitors showed up in today’s mail delivery. In my opinion, two days from order to delivery is exceptional. I spent some time this afternoon with a soldering iron in hand and the Color Preamp is now fully assembled.

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The Color Preamp Tales of Woe

As you may know I’ve been waiting on components to finish my “Color Preamp”. I thought that I’d have my output coupling capacitors by now, but I was mistaken. It seems that my parts supplier, after promising to get the parts right out to me, spent three days trying to find the parts in their warehouse, then sent me a refund. But I thought I’d outsmarted them.

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Component Tolerances & Modern Manufacturing

Since I’ve been at a standstill waiting for parts, I’ve been going over my parts supply and getting things organized again. It seems we’re all constantly working against entropy. While doing this, my bagged and sorted capacitors reminded me of a short article I wrote back in 2013 about component tolerances. I’ve decided to reprint it here for reference.

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